Formax FD 6150 Folder Inserter
The FD 6150 Inserter brings advanced folding & inserting technology and
flexibility to the office environment. The unique AutoSet™ feature allows for
one-touch setup of new jobs by automatically measuring paper lengths, envelope sizes and fold lengths. Recurring and frequent jobs run in AutoSet™ can also be
stored as a programmed job setting for hassle-free setup and operation.
The FD 6150 is configured with 2 sheet feeders and 1 insert
feeder to process a variety of mailing applications. Up to 9 jobs can be
programmed so that recurring and frequent jobs can be processed with the push of
a button.
The FD 6150 Inserter offers the power and reliability of larger
machines with the ease of operation expected and required for the office
environment.
Featured Highlights
- Speed: Up to 1,350 pieces/hour
- Duty Cycle: Up to 5,000 pieces/month
- Feeder Swap
- Two sheet feeders and one insert/BRE feeder

Formax 6202 Series Folder Inserter
The 6202 Series brings advanced folding & inserting technology and flexibility to the office environment. The unique AutoSetTM feature allows for one touch setup of new jobs by automatically measuring paper lengths, envelope sizes and fold lengths. Recurring and frequent jobs run in AutoSet can also be stored as a programmed job setting for hassle-free setup and operation. The powerful folding system enables the 6202 Series to accurately fold up to five sheets of paper at the same time.
Featured Highlights:
- Speed: Up to 2,200/hour
- Duty Cycle: Up to 15,000 pieces/month
- Holds up to 325 sheets in each feeder
- 1, 1 1/2 , 2 or 2 1/2 Feeders
Options:
- OMR for collating and inserting multiple page documents (Advanced Models
only) - Locking cabinet with casters for convenient storing of forms
- Neatly square and align forms and envelopes with a 402 Series Jogger

Formax 6304 Series Folder Inserter
The new 6304 Series Inserters combine user-friendly features with high productivity. Three base models are available in a variety of configurations to
meet the needs of any size office or mailroom. High-capacity input and output
options combine with fully-automatic adjustments and increased speed.
For increased productivity, the new High-Capacity configurations are available,
which include a Vertical Stacker that holds up to 500 finished envelopes, a
Document Feeder that holds up to 725 sheets, and/or a Production Feeder, with a
capacity of up to 325 BREs or short inserts. Options include Advanced OMR and
BCR, Formax MailDoc™ Software, short feed trays and a side exit tray.
A full-color touchscreen control panel, combined with 25 programmable jobs,
provides efficient and hassle-free operation. The 6304 Series is powerful enough
to fold up to 8 pages in tri-fold and up to 10 pages in half-fold modes. Its versatility allows for processing forms of various lengths and thickness all at the same time, up to 3,600 per hour and up to 40,000 pieces per month. The exclusive AutoSetTM feature makes processing forms a snap by sensing and automatically setting the paper length, paper thickness, fold type, envelope size and double document detection.
Featured Highlights:
- Speed: Up to 3,600 pieces/hr
- Duty Cycle: Up to 40,000 pieces/month
- 25 Programmable Jobs
- Full-color touchscreen control panel
Options:
- High-Capacity Vertical Stacker holds up to 500 finished envelopes
- High-Capacity Document Feeder holds up to 725 sheets
- High-Capacity Production Feeder holds up to 325 BREs or short inserts
- OMR / BCR / MailDoc Software for collating and inserting multiple page
documents - Neatly square and align forms and envelopes with a 402 Series Jogger

Formax 6402 Series Folder Inserter
Available in six basic configurations, the 6402 Series can be adapted for almost any folding and inserting application. Two, four and six station models are available to meet your particular folding and inserting needs.
The full-color touchscreen control panel makes operation even easier than before. The optional production feeder holds up to 325 BRE’s and up to 1,200 sheets of paper, which increases hopper capacity and reduces loading time.
Featured Highlights:
- Speed: Up to 4,000 pieces/hr
- Duty Cycle: Up to 60,000 pieces/month
- Holds up to 325 sheets in each feeder
- Two, Four or Six Feeders
- Flip-down color touchscreen control panel
- High-capacity conveyor stacker
Options:
- Keep processed forms in a neat sequential order with a Side Exit Tray
- OMR for collating and inserting multiple page documents
- Locking cabinet with casters for convenient storing of forms
- Neatly square and align forms and envelopes with a 402 Series Jogger
Formax 6602 Series Folder Inserter
The versatile 6602 Series provides power and flexibility in a design that’s easy to use. Two, four and six-station models offer a combination of standard and special feeders. The 6602 Series features a new full-color touchscreen control panel, up to 25 pogrammable jobs, and the power to fold up to 10 sheets (half-fold) and up to 8 sheets (tri-fold).
A variety of options bring high-capacity folding and inserting right into your office. The High-Capacity Envelope Hopper and Output Conveyor each hold up to 1,000 envelopes. Choose from one or two Production Feeders, with a combined feeding ability of up to 2,400 sheets or 750 BREs. A Thin Booklet Feeder inserts documents up to 2.5mm thick. In addition, Single-Track and Dual-Track OMR (Optical Mark Recognition) options provide a high level of document security.
Key Features:
- Speed: Up to 4,300/hr
- Flip-down color touchscreen
- High-capacity stacker
- 2, 4 or 6 feeders
Formax 7100 Series Folder Inserters
The easily adaptable 7100 Series Inserters create professional, high-quality mail pieces in minutes. Its truly modular design supports a wide range of mailing applications, accommodates a large variety of envelope sizes and
processes forms with top, middle and bottom address positions. With the flexibility to add up to 9 feed stations, the 7100 Series can accommodate virtually all of a company’s mailing needs now and in the future.
Three base models are available to use as is or can be expanded to meet changing needs: the FD 7100-Basic 1 with one sheet feeder and daily mail, the FD 7100-Basic 3 with three sheet feeders and daily mail, and the FD 7100-Advanced 2 with a double insert feeder. The Daily Mail mode for inserting stapled sets and Cascade Mode to link feeders offer operator efficiency and ease of use. These standard features and optional OMR and BCR, combined with intuitive design, make the 7100 Series Inserters a cost-effective investment for the office and mailroom environment.
Featured Highlights:
- Fold and insert up to 4,500 pieces/hour
- Automatic job setup
- Full modularity 1 to 9 feeders
- Multi-sheet feeding
- 20 programmable jobs
- Folds up to 8 sheets (20lb)
- Duty cycle of up to 150,000 pieces/month
Options:
- Optical Mark Recognition (OMR)
- Barcode Recognition (BCR)
- Cabinet stands
- Envelope conveyor
- Neatly square and align forms and envelopes with a 402 Series Jogger
Formax 7200 Series Folder Inserters
The Formax 7200 Series Inserters take flexibility and productivity to new heights. Whether you need to insert a 50-page document, a glossy booklet up to 6mm thick, or anything in between, this system can meet the challenge. Its modular design offers up to 11 feed stations, with high-capacity feeders, and a standard capacity of up to 2,000 sheets.
The top-loading envelope hopper holds up to 800 #10 envelopes or 500 landscape-format flats. Inserting into landscape flats offers higher processing speeds, fewer jams, and lower envelope costs.
A 15” color touchscreen PC interface guides operators through job programming and functions, and with unlimited programmable jobs, it’s even easier to run recurring or frequently processed applications. High-Capacity Intelligent Feeders are an option which can read 1 and 2-track OMR, 1D Barcodes and 2D Data Matrix, and these codes can be located anywhere on the document.
The 7200 Series has the power to process up to 4,800 envelopes per hour, up to 200,000 finished pieces per month. The robust folding system folds up to 8 sheets at a time. Feeders can be linked with a Cascade Mode to maximize output by connecting feeders filled with the same document. When one feeder empties, the next automatically starts feeding. Optional High-Capacity Versatile Feeders are top loading making it easy to
reload on-the-fly and provide the ability to insert a variety of media, including glossy booklets, DVDs and small inserts.
Infrared and electromechanical Double Document Detectors help to ensure the correct documents get into each envelope. These features allow for the automatic insertion of
multiple-page documents, eliminating the tedious task of manually collating and inserting.
A High-Capacity Output Conveyor, Accumulation/Divert Deck, and custom cabinets are ideal options to complete this high-volume modular solution.
Featured Highlights
- 15″ color touchscreen interface
- Insert into landscape-format flats
- Full modularity from 1 to 11 feeders
- Unlimited programmable jobs
- Fold and insert up to 4,800 pieces/hour
- Fold up to 8 sheets (20lb) at a time
- Duty cycle of up to 200,000 pieces/month
Recommended Options:
High-Capacity Intelligent Feeders with OMR/BCR/Data Matrix reading ability
- Accumulation/Divert Deck
- Custom cabinet stands
- High-Capacity Envelope Conveyor

















